Metal injection molds
We at ATA KALIP VE PLASTİK SAN. VE TİC. LTD. ŞTİ. have been developing and manufacturing high-precision metal injection molds (MIM molds) for industrial series production for many years. As a manufacturer, we understand the specific requirements of purchasers and engineers in the field of metal injection molding: absolute dimensional accuracy, long service life, reproducible process reliability and cost-effective production.
Every mold we construct is designed in such a way that it can be optimally integrated into existing MIM injection moulding machines and guarantees consistently high component quality even with high quantities. We attach great importance to precise tolerances, robust tool steels, efficient cooling and temperature control systems as well as maintenance-friendly designs so that our customers can operate their production processes reliably and cost-optimized.
Our target group includes all manufacturers that use metal injection molding - from automotive and medical technology, electronics and aerospace to mechanical engineering and the consumer goods industry. With our expertise, we support companies in finding the right mold solution for complex component geometries and demanding materials.
Every mold we construct is designed in such a way that it can be optimally integrated into existing MIM injection moulding machines and guarantees consistently high component quality even with high quantities. We attach great importance to precise tolerances, robust tool steels, efficient cooling and temperature control systems as well as maintenance-friendly designs so that our customers can operate their production processes reliably and cost-optimized.
Our target group includes all manufacturers that use metal injection molding - from automotive and medical technology, electronics and aerospace to mechanical engineering and the consumer goods industry. With our expertise, we support companies in finding the right mold solution for complex component geometries and demanding materials.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Manufacturer of high-quality metal injection molds (MIM tools)
We specialize in the development and manufacture of high-quality metal injection moulds (MIM tools). With state-of-the-art production technologies and many years of experience, we support companies in the automotive, medical technology, aerospace, electronics and mechanical engineering industries in the realization of complex series products. Each mold is precisely tailored to the respective application, the material to be processed and the required quantity.
Our claim: precision, service life, cost-effectiveness and process reliability.
Whether small series, prototype or mass production - we manufacture the right mold solution.
Our claim: precision, service life, cost-effectiveness and process reliability.
Whether small series, prototype or mass production - we manufacture the right mold solution.
Single cavity
Single-cavity molds have only one cavity and are ideal for prototypes, small series and high-precision individual parts. They enable short development times and extremely accurate results.
Technical parameters:
Areas of application:
Sectors & industries:
Technical parameters:
- 1 cavity
- Tolerances: ±0.005-0.01 mm
- Service life: up to 200,000 shots
- Surfaces: polished, PVD/TiN-coated
- Machines: Standard MIM injection molding machines (hydraulic/electric)
Areas of application:
- Prototype construction
- Small series with maximum precision
- Development of new components
Sectors & industries:
- Medical technology (individual production of surgical instruments)
- Watch industry (high-precision mechanics)
- Automotive industry (test components, sensor prototypes)
Multi cavity
Multiple molds enable the serial production of large quantities with consistently high quality. Depending on requirements, 2 to over 16 cavities are possible.
Technical parameters:
Areas of application:
Sectors & industries:
Typical materials: Stainless steel 1.4542, nickel-based alloys, superalloys
Technical parameters:
- 2-16+ cavities
- Cycle times: 5-30 seconds
- Optimized cooling circuits for consistent quality
- Service life: >1 million shots
- Machines: Hydraulic, electric and hybrid MIM machines
Areas of application:
- Series production with high quantities
- Precision parts with constant quality requirements
Sectors & industries:
- Automotive industry (sensor carriers, transmission parts)
- Electronics (mass production of connectors, contacts)
- Mechanical engineering (clutches, gear wheels)
Typical materials: Stainless steel 1.4542, nickel-based alloys, superalloys
Multi-component mold (2K/3K-MIM)
Multi-component molds can be used to produce hybrid parts from two or three materials in a single production step. This enables functional expansion through material combinations.
Technical parameters:
Areas of application:
Sectors & industries:
Typical materials: stainless steel + titanium, nickel-based + plastic, copper alloys
Technical parameters:
- Processing of 2-3 materials in one mold
- Sealing systems against material overlap
- Special machines required for multi-component injection molding
- High process reliability for complex geometries
Areas of application:
- Production of hybrid components (metal-metal or metal-plastic)
- Integration of different properties (strength + elasticity)
Sectors & industries:
- Automotive engineering (hybrid sensor housings, functional parts)
- Electronics (connectors with insulating areas)
- Medical technology (implants with material combinations)
Typical materials: stainless steel + titanium, nickel-based + plastic, copper alloys
Hot runner mold for MIM
Hot runner technology enables a continuous material flow, less waste and fast cycle times. Particularly suitable for complex geometries and large series.
Technical parameters:
Areas of application:
Sectors & Industries:
Typical materials: stainless steels (1.4404, 1.4057), nickel-based alloys, titanium
Technical parameters:
- Precise temperature control in the injection system
- Minimized material loss due to sprue freedom
- Service life: >1 million shots
- Cycle time: very short (3-20 seconds)
- Machines: High-performance MIM machines (hydraulic/electric)
Areas of application:
- Large-scale production
- Complex components with high precision
Sectors & Industries:
- Automotive industry (injection nozzles, engine parts)
- Aviation (small structural parts)
- Consumer goods industry (series production for e-mobility components)
Typical materials: stainless steels (1.4404, 1.4057), nickel-based alloys, titanium
Cold runner shape
Cold runner molds are a cost-effective alternative for prototypes, small series and applications with frequent material changes.
Technical parameters:
Areas of application:
Sectors & industries:
Typical materials: Stainless steel, tool steel, CuSn6
Technical parameters:
- Simple mold design
- Lower investment costs
- Cycle times: 10-60 seconds
- Flexible for different materials
- Machines: Standard MIM injection molding machines
Areas of application:
- Prototypes and small series
- Material trials, quick adjustments
Sectors & industries:
- Research & development (test parts)
- Medical technology (small series of surgical tools)
- Mechanical engineering (prototype production)
Typical materials: Stainless steel, tool steel, CuSn6
Micro MIM molds
For applications with miniature and microstructures - especially in electronics and medical technology.
Technical parameters:
Areas of application:
Sectors & Industries:
Typical materials: Titanium Ti-6Al-4V, stainless steel 1.4125, Fe-Ni alloys
Technical parameters:
- Shot volumes in the milligram range
- Structures <0.1 mm
- Dimensional accuracy up to ±0.003 mm
- Machines: Micro injection molding machines with the smallest shot volume
Areas of application:
- Precision miniature parts
- High-quality components with microstructures
Sectors & Industries:
- Medical technology (dental implants, surgical instruments)
- Electronics (microswitches, connectors)
- Watch and jewelry industry
Typical materials: Titanium Ti-6Al-4V, stainless steel 1.4125, Fe-Ni alloys
Insert molding molds (metal-plastic combination)
These molds combine metal and plastic components in a single process. Prefabricated metal inserts are precisely inserted and overmoulded.
Technical parameters:
Areas of application:
Sectors & industries:
Typical materials: stainless steel + thermoplastics, copper alloys + plastic
Technical parameters:
- Precise positioning of metal inserts
- Combination of metal + plastic in one process
- Multiple cavities possible
- Machines: Multi-component MIM machines
Areas of application:
- Components with integrated metal core
- Functional components with higher stability
Sectors & industries:
- Electronics (connectors, sensor mounts)
- (hybrid assemblies)
- Consumer goods industry
Typical materials: stainless steel + thermoplastics, copper alloys + plastic
Complex shapes with sliders and core pulls
Movable slide and core pull mechanisms are integrated for components with undercuts, cavities or particularly complex geometries.
Technical parameters:
Areas of application:
Sectors & industries:
Typical materials: superalloys (Inconel 718), stainless steel 1.4548, tool steels
Technical parameters:
- Freely definable, highly complex geometries
- Mechanically/hydraulically moved sliders
- Service life: >1 million shots
- Machines: High-performance MIM injection molding machines
Areas of application:
- Parts with undercuts and cavities
- Highly resilient components in series production
Sectors & industries:
- Aerospace (turbine components, structural parts)
- Automotive (gearbox housings, engine components)
- Mechanical engineering (precision gears, clutches)
Typical materials: superalloys (Inconel 718), stainless steel 1.4548, tool steels
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Our advantages in the production of metal injection molds
Our advantages in the production of metal injection molds lie in the combination of maximum precision, state-of-the-art production technologies and absolute reliability.
With our many years of experience as an industrial company, we develop tools that are precisely tailored to the requirements of our customers. We know the expectations of purchasers and engineers in detail: dimensionally stable components, long tool life, economical production processes and maximum process reliability. We consistently implement precisely these criteria in every form - from development to series production.
With our many years of experience as an industrial company, we develop tools that are precisely tailored to the requirements of our customers. We know the expectations of purchasers and engineers in detail: dimensionally stable components, long tool life, economical production processes and maximum process reliability. We consistently implement precisely these criteria in every form - from development to series production.
Why with us?
- Technical expertise: We develop and manufacture tools with tolerances in the range of ±0.005 mm. This ensures that even the most complex components can be produced without errors and with repeat accuracy.
- Customized solutions: Each mold is developed on the basis of your drawings, quantities and material requirements - from small series to large-scale production.
- Durability: Our tools are designed for a service life of up to over 1 million shots and therefore offer maximum investment security.
- Modern production: We achieve the highest quality and efficiency by using CNC precision machining, surface coatings (e.g. TiN, PVD) and sophisticated cooling and temperature control systems.
- Flexibility: Whether single mold, multiple mold, micro MIM or complex slide tools - we deliver exactly the mold that fits your component and your production environment.
- International standards: Our production takes into account common standards such as DIN, ISO and HS codes, ensuring that your production is internationally compliant.
- Automotive industry - sensor carriers, transmission components, injection systems
- Medical and dental technology - implants, surgical instruments, dental tools
- Aerospace - structural components, turbine components, precision mechanics
- Electrical engineering and electronics - connectors, contacts, microswitches
- Mechanical and plant engineering - Gear wheels, couplings, bearing components
- Watch and jewelry industry - miniature parts, filigree mechanisms, housings
- Consumer goods industry - components for e-mobility, household appliances and lifestyle products
From the idea to series production - everything from a single source
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Questions and answers
Metal injection moulds (MIM tools) are highly specialized moulding tools that are used in the industrial series production of metal components. Not only must they be manufactured with precision, they must also comply with international standards and meet the requirements of various industries. We answer the most frequently asked technical questions below:
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Get in touch - we will help you personally.
With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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Contact information
İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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