Plastic mold making
We are the ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ . and as a manufacturer of plastic molds we stand for highest precision, reliability and efficiency. As an industrial company with many years of experience in the field of injection molds, we understand the complex requirements that purchasers and engineers place on modern tools.
From the selection of suitable tool steels and material numbers to the design of cavity numbers, cooling channel systems and hot runner technology through to ensuring dimensional accuracy and service life - we develop solutions that are precisely tailored to the respective application. Our aim is to produce molds that are not only technically impressive, but also reliable, durable and economical to use.
With our expertise in plastic injection mold construction, we support our customers from the prototype mold to multiple and multi-component molds through to complex tools with slides and core pulls. We ensure compliance with international standards (DIN, ISO) and create the basis for stable series production in a wide range of industries - from automotive and medical technology to the electronics industry.
From the selection of suitable tool steels and material numbers to the design of cavity numbers, cooling channel systems and hot runner technology through to ensuring dimensional accuracy and service life - we develop solutions that are precisely tailored to the respective application. Our aim is to produce molds that are not only technically impressive, but also reliable, durable and economical to use.
With our expertise in plastic injection mold construction, we support our customers from the prototype mold to multiple and multi-component molds through to complex tools with slides and core pulls. We ensure compliance with international standards (DIN, ISO) and create the basis for stable series production in a wide range of industries - from automotive and medical technology to the electronics industry.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Your manufacturer in plastic mold making
We specialize in the development and production of high-quality injection moulds for plastic mould making. For many years, we have been supplying purchasers and engineers from a wide range of industries with precise tools that combine dimensional accuracy, service life and cost-effectiveness.
Our portfolio includes all common types of plastic injection molds - from simple molds for small series to complex multi-component molds for large series production. We attach great importance to compliance with international standards (DIN, ISO), state-of-the-art production technologies and the optimum matching of tools to the machines and materials used.
Our portfolio includes all common types of plastic injection molds - from simple molds for small series to complex multi-component molds for large series production. We attach great importance to compliance with international standards (DIN, ISO), state-of-the-art production technologies and the optimum matching of tools to the machines and materials used.
Single cavity
Single molds are the classic solution for high-precision individual parts or small series. They are often used in medical technology, electronics or prototype construction.
Technical parameters:
Machines:
Technical parameters:
- 1 cavity
- Dimensional accuracy up to ±0.01 mm
- Tool life approx. 500,000 shots (depending on material and tool steel)
- Tool steel e.g. 1.2312 or 1.2738
Machines:
- Horizontal injection molding machines in the 50-200 t clamping force range
- Typical materials: ABS (1.1708), PMMA, PP, PC
- Products: Small series parts, precise housing parts, transparent covers
Multi cavity
Multiple molds enable cost-efficient mass production thanks to several identical cavities. They are particularly indispensable in the packaging industry, in the automotive sector and for consumer goods.
Technical parameters:
Machines:
Technical parameters:
- 2-64 cavities possible
- Cycle time under 10 seconds
- Optimized cooling channel systems for short cycle times
- Long service life > 1 million shots
Machines:
- High-performance injection molding machines with 200-800 t clamping force
- Typical materials: PP (1.0380), PE-HD (2.6455), ABS, PA6
- Products: Screw caps, packaging caps, housing parts in large series
Multi-component mold (2K/3K injection mold)
These molds make it possible to combine different plastics or colors in one component. They are indispensable when function and design have to be combined in one product.
Technical parameters:
Machines:
Technical parameters:
- 2K or 3K injection molding
- Precisely fitting interfaces between the materials
- Degree of hardness of the mold inserts HRC 48-52
- Use of the latest hot runner technology
Machines:
- Multi-component injection molding machines with rotary table or sliding table
- Typical materials: Combinations of PP/SEBS, TPU (1.4580-1.4590), PC-ABS
- Products: Toothbrush handles with soft-touch surface, multicolored operating elements, housings with integrated seals
Hot runner mold
Hot runner molds offer precise melt guidance and enable virtually waste-free production. Hot runner technology is particularly important for thin-walled components.
Technical parameters:
Machines:
Technical parameters:
- Temperature control 250-400 °C
- Uniform melt distribution
- Longer service life due to reduced stress on the mold
Machines:
- Injection molding machines with hot runner system (200-500 t clamping force)
- Typical materials: PP (1.0380), PA66 GF30 (2.4649), engineering thermoplastics
- Products: Thin-walled containers, technical components, electronic connectors
Cold runner shape
Cold runner molds are an economical solution for small batches or simple applications. They offer a robust design with moderate investment costs.
Technical parameters:
machines:
Technical parameters:
- Easy maintenance and servicing
- Service life up to 200,000 shots
- Material usage less critical than with hot runners
machines:
- Standard injection molding machines 50-250 t
- Typical materials: POM (1.4104), PC (1.5860), ABS
- Products: Clips, brackets, simple housing parts
Micro injection mold
These molds are designed for high-precision miniature parts that are indispensable in medical technology or electronics.
Technical parameters:
Machines:
Technical parameters:
- Precision up to ±0.005 mm
- 1-8 cavities
- Tool steel 1.2343 for maximum precision
Machines:
- Micro injection molding machines with 5-50 kN clamping force
- Typical materials: POM, PEEK (1.4509), PPSU
- Products: Gear wheels, catheter parts, sensor components
Complex shapes with sliders & core pulls
Complex components with undercuts require the use of movable slides and core pulls.
Technical parameters:
Machines:
Technical parameters:
- Demolding of complex geometries
- Slider with long service life
- Service life > 1 million shots
Machines:
- Injection molding machines with core pull technology (400-1200 t)
- Typical materials: PA66 GF30, PC-ABS, tool steel 1.2738
- Products: Fittings, structural parts, complex housings
Prototype and pilot molds
They are indispensable for validating new products and transferring them to series production.
Technical parameters:
Machines:
Technical parameters:
- Flexible inserts for quick adjustments
- Service life up to 50,000 shots
- Short delivery times for development projects
Machines:
- Small injection molding machines 30-150 t
- Typical materials: PA6 (1.0350), ABS, PP
- Products: Prototype parts, pre-series components
Aluminum molds (for short series)
Aluminum moulds are the fast and cost-effective solution for pre-series, start-ups or small-scale production.
Technical parameters:
Machines:
Technical parameters:
- Low hardness, can be milled quickly
- Service life up to 100,000 shots
- Shorter production time due to simple processing
Machines:
- Small to medium-sized injection molding machines (50-250 t)
- Typical materials: ABS, PP, PC
- Products: Test parts, small series, pre-series for validation
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Our advantages as a manufacturer in plastic mold making
We, the ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ ., stand for highest precision, innovative production technologies and a cooperative partnership with our customers. As a manufacturer of plastic molds, we combine many years of experience with state-of-the-art machines and a deep understanding of the requirements of the industry.
Why with us?
- Technical expertise: We develop injection molds that guarantee dimensional accuracy, service life and process reliability at the highest level. From the selection of suitable tool steels (e.g. 1.2312, 1.2738, 1.2343) to optimized cooling channel systems, we take into account all factors that are decisive for purchasers and engineers.
- Customized solutions: Every industry has specific requirements - we adapt our tools precisely to the respective products, materials and machines.
- Cost-effectiveness: Our injection molds are durable, easy to maintain and designed for efficient series production. For our customers, this means short cycle times, low unit costs and a high level of reliability.
- International standards: We work according to common standards such as DIN and ISO to deliver solutions that are compatible and auditable worldwide.
- Experience in all mold types: From simple molds to multi-component molds to complex molds with slides and core pulls - we offer the entire spectrum in plastic mold making.
Our molds are used in numerous industries, where they provide the basis for precise and economical production:
- Automotive: structural parts, clips, housings, fittings, soft-touch elements
- Medical technology: micro components, catheters, implant components, laboratory accessories
- Electronics & electrical engineering: connectors, sensor housings, switch elements
- Packaging industry: screw caps, caps, thin-walled containers
- Consumer goods: household items, control elements, multi-component products
- Aerospace: lightweight components, insert molding components with metal combination
- Mechanical and plant engineering: Technical plastic components with high load requirements
From the idea to series production - everything from a single source
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Questions and answers
Plastic mold making is a high-precision area of toolmaking and mechanical engineering in which injection molds are developed and manufactured for a wide range of industries. Purchasers and engineers place high demands on quality, conformity to standards and cost-effectiveness. Below we answer frequently asked questions about injection molds, technical standards, norms and use in injection molding machines.
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With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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