Injection molding toolmaking
We are a manufacturer of injection molding tools and develop precise solutions for industrial series production. As an industrial company ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ . we stand for the highest quality, technical precision and economic efficiency.
With many years of experience in mold making, we manufacture tailor-made injection molds - from single cavities to complex multi-component and hot runner systems.
Our focus is on robust service life, short cycle times and dimensionally accurate production that meets the requirements of modern injection molding machines. Buyers and engineers benefit from our transparent specifications, clearly defined technical parameters and reliable implementation in accordance with international standards such as DIN and ISO.
We understand the requirements of a wide range of industries - from automotive and medical technology to electronics and packaging - and supply the right tools for high-quality plastic and metal parts.
With many years of experience in mold making, we manufacture tailor-made injection molds - from single cavities to complex multi-component and hot runner systems.
Our focus is on robust service life, short cycle times and dimensionally accurate production that meets the requirements of modern injection molding machines. Buyers and engineers benefit from our transparent specifications, clearly defined technical parameters and reliable implementation in accordance with international standards such as DIN and ISO.
We understand the requirements of a wide range of industries - from automotive and medical technology to electronics and packaging - and supply the right tools for high-quality plastic and metal parts.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Precision in injection molding toolmaking
In injection molding toolmaking, we develop and manufacture tailor-made molds that impress with their high precision, reliability and efficiency. Each mold is designed according to individual requirements and implemented using state-of-the-art production technology. We place particular emphasis on tight tolerances, optimized cooling channel guides and stable injection systems to ensure consistently high component quality.
Our injection moulds are characterized by precise dimensional accuracy, robust service life and short cycle times. They are validated for use in hydraulic, all-electric and hybrid injection molding machines and enable reproducible processes even with high quantities. By using high-quality tool steels such as 1.2312, 1.2738 or 1.2343 and careful heat treatment, we achieve a long tool life and consistent production reliability.
With our experience in toolmaking and a deep understanding of injection molding technology, we create solutions that are not only technically convincing, but also offer a clear economic advantage. This results in tools that enable efficient and stable series production over many years.
Our injection moulds are characterized by precise dimensional accuracy, robust service life and short cycle times. They are validated for use in hydraulic, all-electric and hybrid injection molding machines and enable reproducible processes even with high quantities. By using high-quality tool steels such as 1.2312, 1.2738 or 1.2343 and careful heat treatment, we achieve a long tool life and consistent production reliability.
With our experience in toolmaking and a deep understanding of injection molding technology, we create solutions that are not only technically convincing, but also offer a clear economic advantage. This results in tools that enable efficient and stable series production over many years.
Single cavity
The single mold is the classic version of the injection mold with only one cavity. It is particularly suitable for prototype construction, small series and high-precision individual parts. Thanks to the low number of cavities, tool costs can be reduced and adjustments can be implemented quickly.
Technical parameters:
Products & materials:
Technical parameters:
- 1 cavity for single or pre-series parts
- Tool life: approx. 50,000-100,000 shots
- Tool materials: 1.2312, 1.2083, 1.2738
- Machines: electric & hydraulic injection molding machines with 50-150 t clamping force
Products & materials:
- Prototypes made of ABS, PA6 or POM
- Medical technology components such as syringes or housing parts
- Precision parts for electronics and sensors
Multi-cavity mold
Multi-cavity molds are designed for high-volume production. Multiple identical cavities enable the production of many parts per cycle, which significantly increases productivity and reduces unit costs.
Technical parameters:
Products & materials:
Technical parameters:
- Number of cavities: 4 to 96 (depending on part size)
- Hardness of the tool steels: 52-56 HRC
- Cooling channel and gating systems for uniform filling
- Machines: hydraulic & hybrid injection molding machines with 150-450 t clamping force
Products & materials:
- Screw caps and closure systems made of PP or PE-HD
- Gear wheels and functional parts made of POM or PA6.6 GF30
- Housing for electronics made of ABS or PC
Hot runner mold
Hot runner molds are used where material savings, shorter cycle times and complex component geometries are required. They minimize sprue waste and are ideal for applications with high surface quality requirements.
Technical parameters:
Products & materials:
Technical parameters:
- Hot runner system with adjustable temperature control
- Balanced gating systems for consistent part quality
- Degree of hardness up to 54 HRC (e.g. steel 1.2738)
- Machines: hydraulic & all-electric injection molding machines with 100-800 t clamping force
Products & materials:
- Automotive bumper and interior parts (PP, PP-GF20)
- Housing in the electronics sector (ABS, PC/ABS)
- Transparent components such as lenses or covers (PMMA, PC)
Cold runner shape
Cold runner molds are the traditional design in which the sprue is ejected from the mold after each shot. They are particularly flexible and cost-effective for small and medium batch sizes.
Technical parameters:
Products & materials:
Technical parameters:
- Simple design with ejectors
- Cycle time dependent on sprue volume
- Machines: Precision machines with 50-250 t clamping force
- Tool steels: 1.2343, 1.2083, hardened or nitrided
Products & materials:
- Pipette tips and disposable syringes (PP, PE)
- Laboratory containers and small technical components (PS, ABS)
- Packaging articles in series
Multi-component mold (2K/3K mold)
Multi-component molds enable the processing of two or three materials in one mold. They are indispensable for soft-touch components, color variants or function-integrated components.
Technical parameters:
Products & materials:
Technical parameters:
- 2K or 3K technology with rotary plate or index plates
- Tight tolerances for precise material transitions
- Machines: hybrid and vertical machines with 150-500 t clamping force
- Combinations of thermoplastics and elastomers possible
Products & materials:
- Toothbrush handles (PP/TPE)
- Switch housing (ABS/PC)
- Seals or sleeves (PA/TPE)
Micro injection mold
Micro injection molds are high-precision tools for the production of extremely small, intricate components. They are used in medical technology, microelectronics and optics.
Technical parameters:
Products & materials:
Technical parameters:
- Tolerances up to ±0.005 mm
- Cavity polishing to high gloss
- Micro nozzles for precise injection points
- Machines: Micro injection molding machines with 5-50 t clamping force
Products & materials:
- Micro gears (POM, PEEK)
- Optical lenses (PMMA, PC)
- Catheter parts and microsensors (PP, TPE)
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Our advantages in injection molding toolmaking
As a specialist in injection molding toolmaking, we develop tools that are precisely tailored to the requirements of our customers. With decades of experience and innovative production methods, we ensure quality, efficiency and a long service life.
Why with us?
- Technical precision - We manufacture tools with tight tolerances, adapted to hydraulic, electric and hybrid injection molding machines.
- Long service life - Our tools are designed for millions of shots and ensure a stable production process.
- Cost-effectiveness - Optimized cycle times and innovative cooling and injection systems enable efficient series production.
- Individual solutions - Each tool is designed exactly according to customer requirements and adapted to the material, quantity and machine parameters.
- Standard-compliant production - Our tools meet international standards such as DIN, ISO and industry-specific approvals.
- Broad expertise - From prototype molds to complex multi-component or micro injection molds, we cover the entire spectrum.
Our tools are used in a wide range of industries, wherever precise plastic and metal parts are required:
- Automotive industry - interior and exterior components, structural and functional parts
- Medical technology - syringes, catheters, micro parts, laboratory supplies
- Electronics & electrical engineering - housings, connectors, sensor components
- Packaging industry - screw caps, cans, containers
- Household appliances & consumer goods - Handles, housings, controls
- Aerospace - High-strength lightweight components with tight tolerances
Our promise
We see ourselves not only as a manufacturer, but also as a strategic partner for purchasers and engineers. With us, you can rely on a toolmaker who understands your production processes, makes technical details transparent and delivers solutions that are convincing in the long term.
From the idea to series production - everything from a single source
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Questions and answers
As a manufacturer ofinjection molding tools, we regularly receive questions from purchasers and engineers. Our answers give you an overview of technical features, international standards such as DIN and ISO and the use of our tools in modern injection molding machines.
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Get in touch - we will help you personally.
With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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Contact information
İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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