Injection mold construction
We, the ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ ., are a specialized manufacturer in injection mould construction and develop precise tool solutions for industrial use. Our expertise lies in the design and production of prototype molds, pre-series and series production molds, multi-component molds as well as complex hot runner and family molds.
We support our customers from the design stage through simulation and prototype production to series production. We take into account material properties, number of cavities, cycle times, cooling concepts and ease of maintenance in order to provide economically and technically optimized solutions.
With our many years of experience in mold making for the automotive, medical technology, packaging, electrical engineering and consumer goods industries, we create molds that reliably meet the requirements of your injection molding machines and give you a measurable competitive advantage.
We support our customers from the design stage through simulation and prototype production to series production. We take into account material properties, number of cavities, cycle times, cooling concepts and ease of maintenance in order to provide economically and technically optimized solutions.
With our many years of experience in mold making for the automotive, medical technology, packaging, electrical engineering and consumer goods industries, we create molds that reliably meet the requirements of your injection molding machines and give you a measurable competitive advantage.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Your manufacturer for precise injection mold construction
We, the ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ ., are a specialized manufacturer of injection moulds. Our molds are used in a wide range of industries - from automotive, medical technology, packaging industry and electrical engineering to consumer goods and mechanical engineering.
For purchasers and engineers, this means that we supply precise tool solutions with clearly documented parameters, standard-compliant design (DIN, ISO), calculable service life and high process reliability in all common injection molding machines.
We therefore offer you the entire portfolio in modern injection mold construction - from a single source, with guaranteed quality.
For purchasers and engineers, this means that we supply precise tool solutions with clearly documented parameters, standard-compliant design (DIN, ISO), calculable service life and high process reliability in all common injection molding machines.
We therefore offer you the entire portfolio in modern injection mold construction - from a single source, with guaranteed quality.
Prototype molds for quick samples
Fast, flexible, cost-efficient
prototype molds are the first choice when it comes to producing functional samples and initial components for testing. They enable fast iterations in the development phase.
Technical parameters:
Use & materials:
prototype molds are the first choice when it comes to producing functional samples and initial components for testing. They enable fast iterations in the development phase.
Technical parameters:
- Machines: Injection molding machines with low clamping force (up to 100 t)
- Mold inserts made of aluminium or mild steel
- Service life: up to approx. 5,000 shots
- Focus on short delivery time and easy customization
Use & materials:
- Industries: Automotive (small components), consumer goods, medical technology
- Typical plastics: ABS (1.0529), PC (1.5867), PP (1.0588)
- Products: Housing, design samples, clips, functional parts
Pilot and pre-series molds for validation
Bridge from development to series production
Pilot molds are used to prepare for series production. They can be used to validate materials and processes.
Technical parameters:
Application & materials:
Pilot molds are used to prepare for series production. They can be used to validate materials and processes.
Technical parameters:
- Machines: Standard injection molding machines with 100-300 t clamping force
- Harder steels for longer service life (up to 50,000 shots)
- Integrated cooling channels for realistic series conditions
Application & materials:
- Industries: Electrical engineering, packaging industry, mechanical engineering
- Materials: PA6 (2.4660), PP (1.0588), PE-HD (2.2601)
- Products: Pre-series parts, technical components, housings
Series molds for high quantities
Robust, durable, economical
Series molds are designed for continuous operation in high quantities and offer precise repeat accuracy.
Technical parameters:
Application & materials:
Series molds are designed for continuous operation in high quantities and offer precise repeat accuracy.
Technical parameters:
- Machines: Large-scale injection molding machines (300-3,000 t clamping force)
- Tool steels: 1.2311, 1.2343, 1.2767
- Multiple cavities, short cycle times, wear resistance
Application & materials:
- Industries: Automotive, household appliances, construction industry
- Materials: POM (1.4104), PP (1.0588), PE-HD (2.2601)
- Products: Bumpers, dashboards, housings, sanitary and construction components
Multi-component / 2K injection molds for complex parts
For complex material combinations
2K injection molds enable the combination of two or more materials in one component.
Technical parameters:
Application & materials:
2K injection molds enable the combination of two or more materials in one component.
Technical parameters:
- Machines: Multi-component machines with rotary table or index plate
- High accuracy in mating surfaces and parting lines
- Integrated hot runner systems for precise material flow
Application & materials:
- Industries: Automotive, consumer goods, electrical engineering
- Materials: PP/TPE, PA6/EPDM, PC/ABS
- Products: Toothbrush handles, automotive seals, switch housings
Hot runner molds
Efficiency through lower material consumption
Hot runner moulds reduce sprue waste and ensure optimized cycle times.
Technical parameters:
Application & materials:
Hot runner moulds reduce sprue waste and ensure optimized cycle times.
Technical parameters:
- Machines: High-performance injection molding machines with hot runner control
- Precise temperature control
- Balanced filling of the cavities
Application & materials:
- Industries: Packaging, medical technology, automotive
- Materials: PP (1.0588), PE-LD (2.2602)
- Products: Closures, syringes, thin-wall packaging
Cold runner molds
Specialized for elastomers & silicone
Cold runner molds are used where LSR (Liquid Silicone Rubber) or elastomers are processed.
Technical parameters:
Application & materials:
Cold runner molds are used where LSR (Liquid Silicone Rubber) or elastomers are processed.
Technical parameters:
- Machines: LSR injection molding machines
- Optimized sprue systems
- Precise metering for multiple cavities
Application & materials:
- Industries: Medical technology, food, consumer goods
- Materials: LSR, VMQ silicones
- Products: Seals, baby articles, hoses
Insert and overmolding molds for combination parts
Metal + plastic in one process
Insert molds are used to overmold metal or electronic parts with plastic.
Technical parameters:
Application & materials:
Insert molds are used to overmold metal or electronic parts with plastic.
Technical parameters:
- Machines: Injection molding machines with insert robotics or manual placement
- High precision in positioning and overmolding
- Optimized adhesion between plastic and insert
Application & materials:
- Industries: Automotive, electrical engineering, mechanical engineering
- Materials: PA6 GF30 (glass fiber reinforced), PPS, PBT
- Products: Connectors, sensors, hybrid components
Stack molds for maximum productivity
Maximum productivity through parallel work
Stack molds make it possible to fill two cavity levels simultaneously and thus significantly increase production capacity.
Technical parameters:
Application & materials:
Stack molds make it possible to fill two cavity levels simultaneously and thus significantly increase production capacity.
Technical parameters:
- Machines: High-performance injection molding machines with stack molds
- Double number of cavities, optimized cooling
- High precision despite parallel production
Application & materials:
- Industries: Packaging, medical technology
- Materials: PP (1.0588), PE-HD (2.2601), PET
- Products: Closures, pipette tips, packaging components
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Our advantages in injection mold construction
We, the ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ ., stand for precision, reliability and efficiency in injection mold making. As an industrial company with many years of experience, we know what really matters to purchasers and engineers: reproducible quality, long service life, optimized processes and cooperation based on partnership.
Our advantages at a glance:
Our advantages at a glance:
- Complete production from a single source - from design, simulation and prototyping through to series production.
- Use of high-quality tool steels (e.g. 1.2311, 1.2343, 1.2767) for long tool life and maximum dimensional accuracy.
- Standard-compliant design in accordance with DIN and ISO, with clearly documented technical parameters for your internal quality assurance.
- Flexible solutions: from cost-effective prototype molds to highly productive stack and multi-component molds.
- Process-optimized moulds: short cycle times, energy-efficient cooling, wear protection thanks to coated mould inserts.
- Wide range of industries: automotive, medical technology, packaging, electrical engineering, household appliances, construction industry.
- International experience - we supply customers in Europe, Asia and the Middle East reliably and on time.
Why with us?
Because we don't just build molds, we develop production solutions that increase your competitiveness. We combine technical know-how, modern machines and strict quality controls to provide you with tools that are tailored precisely to your requirements.
From the idea to series production - everything from a single source
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Questions and answers
Injection mold construction is a central component of modern plastics processing. This raises many questions for purchasers and engineers: Which norms and standards (DIN, ISO) apply? Which technical parameters are decisive? In which injection molding machines are the molds used? And which permits or approvals are necessary to implement series production safely and in compliance with standards?
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Get in touch - we will help you personally.
With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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Contact information
İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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