Multi-component Injection molds
We at ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ . are your reliable partner when it comes to the development and production of high-quality multi-component injection molds. With our many years of experience in toolmaking, we realize sophisticated mould solutions that are precisely tailored to the requirements of purchasers and engineers.
Our tools are designed for use in modern 2K and 3K injection molding machines and enable the efficient production of complex components with different materials, colors and degrees of hardness - in a single process step. We attach great importance to precise fits, long service lives and reliable functionality.
With our multi-component injection moulds, we support you in creating innovative products with high added value - whether in the automotive industry, medical technology, electrical engineering or consumer goods production.
Our tools are designed for use in modern 2K and 3K injection molding machines and enable the efficient production of complex components with different materials, colors and degrees of hardness - in a single process step. We attach great importance to precise fits, long service lives and reliable functionality.
With our multi-component injection moulds, we support you in creating innovative products with high added value - whether in the automotive industry, medical technology, electrical engineering or consumer goods production.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Your manufacturer for multi-component injection molds
As your manufacturer for multi-component injection molds, we develop and produce precise tools that meet the highest requirements in modern plastics processing. With our experience in toolmaking and close cooperation with purchasers and engineers, we realize complex solutions that optimally combine functionality, design and cost-effectiveness.
Whether small quantities or series production: we attach great importance to precise fits, long tool life, short cycle times and reliable quality. This gives you tools that reliably support your production processes and differentiate your products on the market.
Whether small quantities or series production: we attach great importance to precise fits, long tool life, short cycle times and reliable quality. This gives you tools that reliably support your production processes and differentiate your products on the market.
Areas of application, technology and materials of multi-component injection molds
Multi-component injection moulds are the basis for the production of complex plastic parts that combine several materials, colors or degrees of hardness in one component. They are used in many industries and are employed in specialized injection moulding machines. For purchasers and engineers, certain technical parameters are crucial to enable precise selection and economical use.
Sectors & Industries Areas of application in which multi-component injection molds are indispensable:
Use in plastic injection molding machines These tools are used in modern multi-component injection molding machines that have several injection units:
Typical products & materials Multi-component injection molds are used to produce functionally integrated plastic parts made from various materials:
Automotive parts
Sectors & Industries Areas of application in which multi-component injection molds are indispensable:
- Automotive industry: control elements, rear lights, seals, trim strips
- Medical technology: syringes, housings, ergonomic handles, sealing systems
- Electrical engineering & electronics: switches, connectors, housings with seals
- Consumer goods industry: toothbrushes, packaging, closures
- Household appliance industry: control panels, soft-touch control knobs
- Packaging industry: Caps with integrated sealing lips
Use in plastic injection molding machines These tools are used in modern multi-component injection molding machines that have several injection units:
- 2K/3K injection molding machines (e.g. Engel Duo, Arburg Allrounder, KraussMaffei CX multinject)
- Index plate machines - ideal for short cycle times and high quantities
- Slider units / core pull technology - for precise material combinations within a cavity
- Number of cavities: 1-fold to 16-fold depending on production volume
- Mold size & installation dimensions: matched to clamping forces of 800-4,000 kN
- Material combinations: Thermoplastic + elastomer, hard-soft compounds, transparent + colored plastics
- Interchangeable & rotary systems: Turntable, index plates or slide technology
- Temperature control: Cooling circuits for dimensional accuracy and short cycle times
- Tool steel: e.g. 1.2343, 1.2316, 1.2738 for wear and corrosion resistance
- Norms & standards: DIN ISO 20457 for injection molds, FDA/ISO 10993 for medical technology
Typical products & materials Multi-component injection molds are used to produce functionally integrated plastic parts made from various materials:
Automotive parts
- Soft-touch switch (PC+ABS, material no. 2013737 combined with TPE)
- Rear lights (PMMA 1.4140, PC 1.5860)
- Syringe plungers (PP 1.0030 + TPE 1.4104)
- Inhalers (ABS 1.0529 + silicone TPE)
- Connectors (PA66 GF30 - 1.0609 + TPE for sealing)
- Toothbrushes (PP 1.0030 + TPE 1.4104)
- Caps (PE-HD 2.0090 + TPE)
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Our advantages in the production of multi-component injection molds
We have specialized in the development and production of multi-component injection moulds for many years. As an industrial company, we know exactly what is important to purchasers and engineers in practice: maximum precision, reliable service life, efficient cycle times and an optimum balance between quality and cost-effectiveness.
Our expertise
We develop injection molds that are specially designed for modern 2K and 3K injection molding machines. Whether rotary table technology, index plates or slide units - we are proficient in all common processes for combining several materials in a single production process. This results in components that meet the highest standards both functionally and visually.
Our expertise
We develop injection molds that are specially designed for modern 2K and 3K injection molding machines. Whether rotary table technology, index plates or slide units - we are proficient in all common processes for combining several materials in a single production process. This results in components that meet the highest standards both functionally and visually.
Why with us?
Our molds are more than just tools - they are a decisive factor for your competitiveness.
Your added value
With our multi-component injection molds, you can develop innovative products that combine function and design in one component. These include soft-touch operating elements, seals, rear lights, medical syringe plungers, inhalers and connectors. We ensure that your production runs efficiently, that your components comply with standards and that your investment lasts in the long term.
Our aim is to provide you not just with a tool, but with a complete solution that enables you to achieve your production goals faster, more reliably and more economically.
- Technical expertise: We combine decades of experience with state-of-the-art CAD/CAM design and precise CNC manufacturing.
- Customized solutions: Each mold is precisely tailored to your product, your machine and your production volume.
- High-quality materials: We rely on durable tool steels such as 1.2343, 1.2316 or 1.2738, which guarantee resistance to wear and corrosion.
- Process reliability: Sophisticated tempering and cooling systems ensure stable cycle times, high dimensional accuracy and reproducible quality.
- Industry diversity: Whether automotive, medical technology, electrical engineering, household appliances or packaging - we know the industry-specific requirements and deliver customized solutions.
- Partnership-based support: From concept development and design to initial sampling and series release, we support you in all project phases.
Your added value
With our multi-component injection molds, you can develop innovative products that combine function and design in one component. These include soft-touch operating elements, seals, rear lights, medical syringe plungers, inhalers and connectors. We ensure that your production runs efficiently, that your components comply with standards and that your investment lasts in the long term.
Our aim is to provide you not just with a tool, but with a complete solution that enables you to achieve your production goals faster, more reliably and more economically.
From the idea to series production - everything from a single source
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Questions and answers
Multi-component injection molds are considered a key technology in modern plastics processing. They enable the economical production of components with several materials or colors in just one process step. In addition to machine compatibility, standards, approvals and technical parameters play a key role for purchasers and engineers. Below you will find answers to frequently asked questions.
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With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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