Plastic injection molds
We at ATA KALIP VE PLASTİK SAN. VE TİC. LTD. ŞTİ. have been developing and manufacturing high-quality plastic injection molds that meet the high demands of industrial series production for many years. As a manufacturer, we understand the technical criteria that are decisive for purchasers and engineers - from precision and process reliability to long service life, ease of maintenance and cost-effective production.
We design every injection mold so that it can be optimally integrated into existing plastic injection molding machines and reliably ensures consistent component quality. Our target groups are both manufacturers of injection moulding machines and specialized service providers in the field of plastic injection moulding who rely on reliable moulding tools for complex applications.
We design every injection mold so that it can be optimally integrated into existing plastic injection molding machines and reliably ensures consistent component quality. Our target groups are both manufacturers of injection moulding machines and specialized service providers in the field of plastic injection moulding who rely on reliable moulding tools for complex applications.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Your manufacturer for perfectly matched plastic injection molds
As a specialized manufacturer, we develop and produce a comprehensive range of plastic injection moulds - from proven standard solutions to high-precision tools for particularly complex geometries.
Our aim is to design every mold in such a way that it meets the requirements of purchasers and engineers alike.
We attach particular importance to:
Every injection mold we produce is individually tailored to your machines, materials and production targets - for maximum precision, long service life and maximum efficiency in your production.
Our aim is to design every mold in such a way that it meets the requirements of purchasers and engineers alike.
We attach particular importance to:
- economical implementation for prototypes and small series
- process reliability in highly automated production lines
- compatibility with injection molding machines of various designs
- the material properties of standard plastics through to high-performance polymers
Every injection mold we produce is individually tailored to your machines, materials and production targets - for maximum precision, long service life and maximum efficiency in your production.
Single cavity
The precise basic mold for development, validation and small series
The single mold is the classic basis in toolmaking. It only has a single cavity and therefore enables extremely stable process control.
It is typically used for:
Machine use
Materials in injection molding
Technical parameters
The single mold is the classic basis in toolmaking. It only has a single cavity and therefore enables extremely stable process control.
It is typically used for:
- Prototypes and functional models
- Validation of geometries and material properties
- Small series production before the transition to multiple molds
Machine use
- Standard injection molding machines with 20-150 t clamping force
- Suitable for hydraulic, electric and hybrid machines
Materials in injection molding
- Standard plastics: PP, ABS, PS, PC
- Engineering plastics: PA6, POM, PBT, PPS
- High-performance polymers: PEEK, PSU
Technical parameters
- Tight tolerances down to the µm range
- Standard cooling circuits are sufficient
- Precise control of injection speed and pressure
- Compact and adaptable mold design
Multi cavity
Increased efficiency for mass production
Multiple molds have several identical cavities so that several parts can be produced simultaneously per cycle.
This significantly reduces unit costs and is ideal for mass production.
Machine application
Materials in injection molding
Technical parameters
Multiple molds have several identical cavities so that several parts can be produced simultaneously per cycle.
This significantly reduces unit costs and is ideal for mass production.
Machine application
- Injection molding machines with 150-500 t clamping force
- Particularly suitable for electric high-speed machines
Materials in injection molding
- Standard and technical thermoplastics
- Particularly economical for series products such as housings, closures, connectors
Technical parameters
- Uniform filling of all cavities essential
- Higher design effort for gating and temperature control
- Cycle times greatly reduced through parallel production
Combination Mold
Different components in one tool
With a combination mold, several different parts can be produced at the same time. This simplifies logistics and reduces set-up time.
Machine application
Materials in injection molding
Technical parameters
With a combination mold, several different parts can be produced at the same time. This simplifies logistics and reduces set-up time.
Machine application
- Standard and hybrid machines from 200 t clamping force
- Frequently used for complex assembly production
Materials in injection molding
- Standard plastics and engineering thermoplastics
- Ideal for complete assemblies (e.g. housing + cover, connector + insulation)
Technical parameters
- Different cavities in one mold
- Special injection and cooling circuits required for each component
- Particularly economical when several items are always produced in a group
Hot runner mold (Hot Runner Mold)
Material and time savings thanks to sprue-free
Hot runner moulds use a heated runner system, whereby the plastic is injected directly into the cavity without a sprue.
Machine application
Materials in injection molding
Technical parameters
Hot runner moulds use a heated runner system, whereby the plastic is injected directly into the cavity without a sprue.
Machine application
- Electric and hybrid machines with precise temperature control
- Especially in large-scale production with high quantities
Materials in injection molding
- Suitable for almost all thermoplastics
- Particularly advantageous for expensive high-performance plastics
Technical parameters
- No sprue → no material loss
- Shorter cycle times due to constant melt
- Complex temperature control required
- Higher mold costs, but amortize quickly
Cold runner mold
Proven standard solution with post-processing
With cold runner molds, feeding takes place via unheated runners, which produce sprue residue after the process.
Machine application
Materials in injection molding
Technical parameters
With cold runner molds, feeding takes place via unheated runners, which produce sprue residue after the process.
Machine application
- Standard machines with 50-200 t clamping force
- Robust for universal applications
Materials in injection molding
- Standard plastics: PE, PP, PS
- Recyclable sprue residues can be recycled
Technical parameters
- Simpler design and lower tooling costs
- Sprue removal required
- Stable and maintenance-friendly design
Multi-component mold (two-shot mold)
Two materials - one part
Multi-component molds enable the combination of two plastics or colors in one part.
Machine application
Materials in injection molding
Technical parameters
Multi-component molds enable the combination of two plastics or colors in one part.
Machine application
- Multi-component injection molding machines with double plasticizing units
- Widely used in the automotive and consumer goods industries
Materials in injection molding
- Combinations such as hard/soft (PP + TPE)
- Color and function combinations (e.g. PC + PMMA for optical parts)
Technical parameters
- Very precise coordination of the material melts required
- Cycle time depends on material pairing
- Ideal for soft-touch handles, seals, hybrid components
Vacuum forming mold
For thin-walled and transparent geometries
With vacuum casting molds, the plastic is drawn into the mold by negative pressure. Particularly suitable for thin-walled parts, prototypes and optical applications.
Machine application
Materials in injection molding
Technical parameters
With vacuum casting molds, the plastic is drawn into the mold by negative pressure. Particularly suitable for thin-walled parts, prototypes and optical applications.
Machine application
- Vacuum injection molding machines and special systems
- Used for small series and design samples
Materials in injection molding
- Transparent thermoplastics: PMMA, PC, PET
- Also suitable for large-area geometries
Technical parameters
- Lower tool costs than classic injection molds
- Ideal for hollow bodies and transparent applications
- Very fast realization of prototypes
Micro injection mold (Micro Injection Mold)
Precision in the micrometer range for high-tech industries
Micro injection molds are designed for high-precision micro parts in medical technology, electronics and micromechanics.
Machine application
Materials in injection molding
Technical parameters
Micro injection molds are designed for high-precision micro parts in medical technology, electronics and micromechanics.
Machine application
- Micro injection molding machines with ≤ 30 t clamping force
- Use in high-precision production environments (ISO classes)
Materials in injection molding
- High-performance polymers: POM, LCP, PEEK
- Medically approved plastics
Technical parameters
- Cavities in the micrometer range
- Dimensional tolerances ≤ 0.01 mm
- Highest requirements for temperature control and injection pressure
- Ideal for implants, sensors, micro connectors
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Our advantages in the production of plastic injection molds
We at ATA KALIP VE PLASTİK SAN. VE TİC. LTD. ŞTİ. stand for the highest quality and precision in the development and production of plastic injection molds. Our customers benefit from our comprehensive know-how, which spans many years of industrial experience.
Why with us?
- Technical precision - Each mold is manufactured using the latest design and production methods to ensure exact component geometries and tight tolerances.
- Durability & ease of maintenance - We emphasize robust designs that enable long service lives and are also low-maintenance.
- Customization - Each injection mould is precisely matched to your machine parameters, materials and production quantities.
- Efficiency in series production - Thanks to optimized cycle times and material usage, our moulds support economical and resource-saving production.
- Wide range of materials - From standard thermoplastics to high-performance plastics, we develop solutions for a wide range of applications.
- Full-service partner - From design and production to testing and optimization, we are your one-stop shop.
Customer industries for plastic injection molds
Our injection molds are used in almost all core industrial sectors:
- Automotive industry - housings, clips, trims, functional parts
- Electronics & electrical engineering - connectors, switches, sensors, insulation
- Medical technology - precision parts, encapsulations, laboratory and diagnostic products
- Packaging industry - closures, containers, disposable and reusable items
- Household & consumer goods industry - plastic housings, handles, everyday products
- Aerospace - high-precision lightweight parts and functional components
- Mechanical and plant engineering - functional parts, seals, construction components
From the idea to series production - everything from a single source
Details
E-Catalogue
Details
Our machinery
Details
Our services
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Questions and answers
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Get in touch - we will help you personally.
With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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