Injection molding tools
We as ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ . see ourselves as a reliable partner for the development and production of injection molds of the highest precision. Our tools are specially designed to meet the high demands of purchasers and engineers in industrial series production - from dimensional accuracy and tool life to efficiency in production.
We develop and produce injection molds that are used in a wide range of industries - from the automotive industry and medical technology to electronics and packaging technology. We attach great importance to technical parameters such as the number of cavities, cooling channel design, surface quality and material compatibility. Our tools are designed so that they can be used in hydraulic, electric and hybrid injection molding machines and deliver reliable performance even with high clamping forces and complex process sequences.
With state-of-the-art production technologies and high-quality tool steels (e.g. 1.2312, 1.2738, 1.2343), we ensure that our injection molds not only produce precise components, but are also economical and durable. For purchasers this means predictable investment security, for engineers maximum process stability and quality.
We develop and produce injection molds that are used in a wide range of industries - from the automotive industry and medical technology to electronics and packaging technology. We attach great importance to technical parameters such as the number of cavities, cooling channel design, surface quality and material compatibility. Our tools are designed so that they can be used in hydraulic, electric and hybrid injection molding machines and deliver reliable performance even with high clamping forces and complex process sequences.
With state-of-the-art production technologies and high-quality tool steels (e.g. 1.2312, 1.2738, 1.2343), we ensure that our injection molds not only produce precise components, but are also economical and durable. For purchasers this means predictable investment security, for engineers maximum process stability and quality.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Your manufacturer for injection molds
We design and produce injection molds that are specially tailored to the requirements of industrial series production. We attach great importance to maximum precision, long service life and economical cycle times - tailored for use in hydraulic, electric and hybrid injection molding machines.
We create full transparency for purchasers and engineers by providing detailed technical information: from the number of cavities, material selection and heat treatment to cooling channel and injection concepts, surface requirements, defined process windows and clearly documented maintenance and spare parts strategies.
We create full transparency for purchasers and engineers by providing detailed technical information: from the number of cavities, material selection and heat treatment to cooling channel and injection concepts, surface requirements, defined process windows and clearly documented maintenance and spare parts strategies.
Single cavity
Single-cavity molds are the first choice for prototypes, pilot series, qualifications and precise small series. The single cavity enables tight tolerance management and stable sampling.
Typical machine technology
Technical parameters (examples)
Materials & components
Typical machine technology
- Standard machines (hydraulic/electric), medium injection pressures
- Clamping force according to projected area (rule of thumb: 3-5 t/cm²)
Technical parameters (examples)
- Dimensional accuracy: up to ±0.01-0.02 mm (depending on component)
- Tool hardness: HRC 48-52 (case-hardened/hot-work tool steel)
- Cooling: conventional, optional conformal (DMLS inserts)
- Surfaces: polish to mirror, etching structures (VDI), laser
Materials & components
- Plastics: ABS, PA6/PA66, POM, PC, PBT, PMMA, PPS, PEEK
- Tool steels: 1.2312, 1.2311, 1.2738, 1.2343, 1.2344, 1.2083
- Typical products: Housing parts, clips, functional samples
Multi cavity
For mass production (packaging, consumer goods, automotive) with high output per cycle. Focus on balanced filling, homogeneous cooling and ease of maintenance.
Typical machine technology
Technical parameters (examples)
Materials & components
Typical machine technology
- High-performance injection molding machines with 200-5000 t clamping force
- High-speed, highly dynamic injection units, stack molds if required
Technical parameters (examples)
- Number of cavities: 2-96 (part-specific)
- Service life: ≥ 1 million shots (steel selection, coating, maintenance)
- Gating: Hot runner balanced / cold runner with sprue removal
- Wear protection: PVD/CVD (TiN, AlCrN), DLC, hard chrome plating, nitriding
Materials & components
- Plastics: PP, PE-HD/LD, ABS, PS, PET/PETG, TPE
- Tool steels: 1.2738 (Ni-alloyed), 1.2083 (stainless)
- Products: Closures, small technical parts, handles
Multi-component molds (2K/3K)
For hard/soft combinations, multi-colors or functional integration (e.g. seal + carrier). Concepts: Turntable, index plate, transfer system.
Typical machine technology
Technical parameters (examples)
Materials & components
Typical machine technology
- 2K/3K machines with several plasticizing units
- Synchronization of rotary plate/index and core pulls
Technical parameters (examples)
- Fit & overmolding adhesion: part-specific temperature/time window
- Gating: sequential hot runner, non-return valves coordinated
- Temperature control: differentiated for each material component
- Sealing surfaces: high flatness, precise centering
Materials & components
- Combinations: PC+TPE, PA6+TPU, PP+TPE-S, PBT+LSR (for silicone-2K)
- Tool steels: 1.2343/1.2344 (hot-work tool steel), 1.2083
- Products: Switches, soft-grip handles, sealing modules, control knobs
Hot runner mold
Minimal material loss, uniform filling and short cycles - ideal for thin-walled packaging, optical parts and high-volume components.
Typical machine technology
Technical parameters (examples)
Materials & components
Typical machine technology
- Electric precision machines with stable temperature control accuracy
- Mold monitoring (pressure/temp), valve gate control
Technical parameters (examples)
- Temperature control: ±1 °C at nozzle/distributor
- Balancing: Hot runner layout according to flow path analysis
- Surfaces: suitable for optics (e.g. PMMA/PC polish), low weld lines
- Maintenance: nozzle service, screens, filters, low-wear melt channels
Materials & components
- Plastics: PP, PET/PETG, PC, PMMA, PBT, part-specific
- Tool steels: 1.2083/1.2085 (corrosion-resistant), 1.2344
- Products: Closures, beakers, lens covers, laboratory parts
Cold runner shape
Robust, economical concept for technical components and medium quantities. Simpler design, proven processes.
Typical machine technology
Technical parameters (examples)
Materials & components
Typical machine technology
- Hydraulic/electric standard machines
- Sprue removal via robot/picker, sprue recycling possible
Technical parameters (examples)
- Sprue design: film, point, tunnel/submarine gate
- Cycle time: optimized via cooling channels, mould inserts, heat conduction
- Wear points (gate/core): case-hardened, replaceable
Materials & components
- Plastics: PP, PE, PVC, ABS, PA, POM
- Tool steels: 1.1730 (mold plates), 1.2311/1.2312, 1.2379 inserts
- Products: Cable glands, functional parts, handle components
Prototype & pilot molds (aluminum molds)
Fast validation of geometry, material and process window; time-to-market reduction with a manageable budget. Suitable for small series and design freezes.
Typical machine technology
echnical parameters (examples)
Materials & components
Typical machine technology
- Use on standard machines (hydraulic/electric)
- Optional hot runner ready, primarily cold runner for short delivery times
echnical parameters (examples)
- Service life: 10,000-50,000 shots (depending on material)
- Near-contour cooling possible (depending on insert)
- Interchangeable inserts for design iterations
Materials & components
- Tool materials: Aluminum EN AW-7075, EN AW-5083, steel inserts
- Plastics: ABS, PA, PBT, PC/ABS, TPE
- Products: Validation parts, pre-series, functional prototypes
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Our advantages as a manufacturer of injection molds
We stand for maximum precision, reliability and cost-effectiveness in the manufacture of injection molds. Our many years of experience, combined with state-of-the-art production technology, make us a partner that buyers and engineers alike trust.
Why with us?
- Precision & dimensional accuracy - we guarantee tight tolerances and reproducible quality for series production.
- Durability & service life - our tools achieve a long service life thanks to high-quality tool steels (e.g. 1.2312, 1.2738, 1.2343) and optimized heat treatment.
- Efficiency in production - short cycle times and optimized cooling channel and injection concepts reduce unit costs.
- Flexibility & individuality - whether single mold, multiple mold or complex multi-component mold - we deliver tailor-made solutions.
- Transparent specifications - we provide purchasers and engineers with clear data on the number of cavities, process window, choice of steel and maintenance schedules.
- International orientation - we supply customers worldwide and are familiar with industry-specific requirements and applicable DIN and ISO standards.
Our injection molding tools are used in a wide range of industries:
- Automotive industry (interior and exterior components, functional components)
- Medical technology (laboratory parts, disposable products, implant components)
- Electronics & electrical engineering (housings, connectors, micro parts)
- Packaging industry (closures, cups, thin-wall packaging)
- Household appliances & consumer goods (handles, switches, design components)
- Aerospace (precise functional components with high quality standards)
- Mechanical engineering & industrial applications (technical functional parts, hybrid components)
Our promise
We don't just supply a tool, but a tailor-made solution for your production that is designed for durability, cost-effectiveness and process reliability.
From the idea to series production - everything from a single source
Details
E-Catalogue
Details
Our machinery
Details
Our services
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Questions and answers
As a manufacturer of injection molding tools, we often receive questions from purchasers and engineers relating to technical parameters, standards and the use of our tools. We have compiled the most important questions and answers below.
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With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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Contact information
İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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