Aluminum casting molds
We at ATA KALIP VE PLASTİK SAN. VE TIC. LTD. ŞTİ. are your reliable partner for the development and production of aluminum casting molds. As a specialized industrial company, we combine many years of experience in tool technology with state-of-the-art production technology to realize precise and economical solutions for injection moulding.
Our aluminium casting moulds are characterized by high dimensional accuracy, short production times and an optimal price-performance ratio - especially in prototype and small series production. Purchasers benefit from rapid availability, engineers from flexible adaptation options for new products, materials and design changes.
We know that every application has individual requirements in terms of tool life, number of cavities, cooling and surface quality. That is why we consistently develop our tools with production efficiency and process reliability in mind. We rely on high-strength aluminum alloys to ensure a balance between durability and cost-effectiveness.
Our aluminium casting moulds are characterized by high dimensional accuracy, short production times and an optimal price-performance ratio - especially in prototype and small series production. Purchasers benefit from rapid availability, engineers from flexible adaptation options for new products, materials and design changes.
We know that every application has individual requirements in terms of tool life, number of cavities, cooling and surface quality. That is why we consistently develop our tools with production efficiency and process reliability in mind. We rely on high-strength aluminum alloys to ensure a balance between durability and cost-effectiveness.
Experience since 1991
5,500m2 production area
Inexpensive alternative from Turkey
Production of 650 molds per year
Your manufacturer of aluminum casting molds for injection molding
We specialize in the development and production of high-quality aluminium moulds for injection moulding. Our range of services extends from simple prototype molds through pre-series and small series molds to complex hybrid molds with steel base plates.
Aluminium casting moulds offer our customers decisive advantages: short delivery times, high precision, flexible customization options and an optimum price-performance ratio - especially for prototypes, pilot projects and small series of up to approx. 50,000 shots. Purchasers benefit from economical investments, engineers from design flexibility and technical process reliability.
Our molds are compatible with all common injection molding machines - whether hydraulic, electric or hybrid - and can be used for a wide range of materials, from standard plastics such as PP, ABS and PA to high-performance engineering plastics such as PC, PBT or PEEK.
Aluminium casting moulds offer our customers decisive advantages: short delivery times, high precision, flexible customization options and an optimum price-performance ratio - especially for prototypes, pilot projects and small series of up to approx. 50,000 shots. Purchasers benefit from economical investments, engineers from design flexibility and technical process reliability.
Our molds are compatible with all common injection molding machines - whether hydraulic, electric or hybrid - and can be used for a wide range of materials, from standard plastics such as PP, ABS and PA to high-performance engineering plastics such as PC, PBT or PEEK.
Prototype molds - quick solutions for functional samples
Our prototype molds are the ideal choice when functional samples or design parts are required at short notice. Thanks to the easy machinability of aluminum, these tools can be produced in a very short time and enable cost-efficient production of initial sample parts.
Technical details:
Typical machines:
Processable materials:
Technical details:
- 1-cavity, compact design
- Service life: approx. 5,000-20,000 shots (depending on material)
- Cooling: simple bore channels
- Surfaces: milled, polished or finely textured
Typical machines:
- small hydraulic injection molding machines
- electric table-top systems for laboratories and development centers
Processable materials:
- PP homopolymer (ISO 1043: PP-H)
- ABS (ISO 2.1.1)
- PC (polycarbonate, e.g. Makrolon®)
Pilot and pre-series molds - a bridge to series production
If a product goes beyond the sample phase, pilot molds are the right choice. These tools are used to produce pre-series components and test production processes realistically.
Technical details:
Typical machines:
Processable materials:
Technical details:
- Number of cavities: up to 4
- Optimized cooling channels for uniform temperature control
- Service life: 20,000-30,000 shots
- Optional integration of slides and ejectors
Typical machines:
- Hydraulic injection molding machines for larger pre-series
- Hybrid machines for precise process optimization
Processable materials:
- PA6-GF30 (reinforced polyamide, high strength)
- PBT (polybutylene terephthalate, ISO 2.2.2)
- PP-GF20 (glass fiber reinforced polypropylene)
Small series molds - economical up to 50,000 shots
Our small series molds are designed for durability in moderate quantities. They are ideal for products with changing designs, small batch sizes or niche markets.
Technical details:
Typical machines:
Processable materials:
Technical details:
- Service life: up to 50,000 shots (depending on plastic)
- Sheet size: 156 × 156 mm to 396 × 496 mm
- Material: AlMg4.5Mn0.7 (material no. 3.3547) or AlZnMgCu1.5 (3.4365)
- Variable number of cavities: 1-6
Typical machines:
- hydraulic, electric and hybrid injection molding machines
Processable materials:
- ABS (acrylonitrile butadiene styrene)
- PC/ABS blends (high impact strength, ISO 2.1.1/2.3.1)
- PA66-GF30 (reinforced, ISO 2.1.2)
Simple shapes - cost-efficient solutions
Our simple molds are the basis for many development and special projects. They enable quick modifications and low investment costs.
Technical details:
Typical machines:
Processable materials:
Technical details:
- 1-cavity, ideal for individual parts
- Short delivery times
- Flexible customization possible
Typical machines:
- Table-top systems
- small hydraulic machines
Processable materials:
- PE-HD (high density polyethylene, ISO 1.1.2.1)
- ABS (ISO 2.1.1)
- TPE (thermoplastic elastomers, ISO 18064)
Multi-cavity molds - increase productivity
With multi-cavity molds, several identical parts can be produced in one cycle - ideal for small series with medium quantities.
Technical details:
Typical machines:
Materials that can be processed:
Technical details:
- Number of cavities: 2-8
- Precise sprue distribution
- Optimized cooling channels
Typical machines:
- Hydraulic and electric series machines
Materials that can be processed:
- PP (polypropylene, ISO 1.1.1)
- PBT (ISO 2.2.2)
- PA6-GF20
Hot runner molding - material efficiency through direct gating
Our aluminium hot runner moulds are equipped with modern injection technology and minimize sprue residue.
Technical details:
Typical machines:
processable materials:
Technical details:
- Hot runner system with adjustable temperature control
- Uniform filling even with multiple cavities
- Ideal for transparent and optical parts
Typical machines:
- electrical precision machines
- Hybrid machines for multiple components
processable materials:
- PC (polycarbonate, highly transparent)
- PMMA (polymethyl methacrylate, ISO 1.5.1)
- ABS
Cold runner molding - the robust standard solution
Our cold runner molds offer proven technology with simple handling and high reliability.
Technical details:
Typical machines:
Processable materials:
Technical details:
- Simple sprue design
- cost-effective investment
- service life: up to 30,000 shots
Typical machines:
- hydraulic injection molding machines
Processable materials:
- PP, PE, ABS
- PA6 (unreinforced)
2K aluminum moulds - multi-component injection molding
Our 2K molds enable the production of components with two materials or colors in one cycle.
Technical details:
Typical machines:
Processable material combinations:
Technical details:
- 2 cavities, optional turntable technology
- Slide mechanisms for material separation
- Service life: up to 20,000 shots
Typical machines:
- Hybrid machines
- 2K injection molding machines
Processable material combinations:
- ABS/TPE (hard structure with soft grip)
- PC/PMMA (optical combinations)
- PA6/PA66
Insert molding molds - metal and plastic combined
Our insert molding molds are suitable for integrating metal parts directly into plastic injection molding.
Technical details:
Typical machines:
Materials that can be processed:
Technical details:
- Precise positioning of inserts
- Special ejector technology
- high process reliability
Typical machines:
- Hydraulic and hybrid machines
Materials that can be processed:
- PA66-GF30
- PBT
- PC
Hybrid molds - aluminum inserts with steel base plates
Hybrid shapes combine aluminum inserts for flexibility with steel plates for stability.
Technical details:
Typical machines:
Processable materials:
Technical details:
- Steel plates: 1.1730 or 1.2312
- Aluminum inserts: AlMg4.5Mn0.7 (3.3547)
- Service life: up to 100,000 shots
Typical machines:
- all common injection molding machines
Processable materials:
- ABS
- PA66
- PBT
- PEEK (high-performance plastic)
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Our advantages in the production of aluminum casting molds
We develop and manufacture aluminum casting molds that are specially tailored to the requirements of purchasers and engineers in injection molding. We combine technical know-how, modern production technologies and practical experience.
Why you should work with us:
- Many years of experience - we know what requirements prototype, pre-series and small series tools have to meet.
- High precision - thanks to CNC machining and state-of-the-art measuring technology, we guarantee exact cavities and reproducible results.
- Short delivery times - aluminum moulds can be produced faster than steel moulds, so that your product development is significantly accelerated.
- Cost-effectiveness - optimum price-performance ratio, especially for small to medium quantities.
- Flexibility - changes to the component or design can be implemented quickly.
- Technical process reliability - our moulds are optimized for use in hydraulic, electric and hybrid injection moulding machines.
- Wide range of materials - from standard plastics (PP, PE, ABS) to high-performance plastics (PC, PBT, PEEK).
Customer sectors for our aluminum moulds:
- Automotive industry - functional samples, clips, housings, brackets
- Medical technology - prototypes of housings, syringe bodies, disposables
- Electrical engineering & electronics - plugs, switches, insulating housings
- Consumer goods industry - design and packaging prototypes, household items
- Aerospace - lightweight components, test components
- Mechanical and plant engineering - small series, technical components for test tools
By choosing us, you are choosing a reliable partner who understands your requirements and delivers aluminum casting moulds that are precise, efficient and economical.
From the idea to series production - everything from a single source
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Questions and answers
Aluminum casting moulds have established themselves as an economical alternative to steel moulds, especially in prototype and small series production. They enable short delivery times, high precision and flexibility when making changes. To help purchasers, engineers and developers make the right decision, we have summarized the most important questions about the use of aluminium casting moulds in injection molding for you.
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Get in touch - we will help you personally.
With a professional management in line with its continuous innovation goal and the strategies developed, ATA KALIP has become an indispensable business partner for many industries in mold making.
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Contact information
İkitelli OSBDersan Koop.Sanayi Sitesi
Trios 2023 B Blok No:
38-39-40-41-42Başakşehir -
İSTANBUL / TÜRKİYE
Working hours:
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Monday - Friday: 08:30 - 18:30
Saturday - Sunday: Closed
Phone:
+90 212 613 08 16
+90 212 613 08 16
Ata Kalıp © 2023 All rights reserved. In the event of copying, reproduction and redistribution, our legal rights are reserved.
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